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Wednesday, June 29, 2016

Field Kit For Expedient Reloading Of Shotgun Ammo


Warning: For educational purposes only. Use these techniques at your own risk.




Tools used for field expedient reload

Correct primer surfacing

Tools/Equipment:

1. Brass shot shells (size for weapon system being used, 12 gauge, etc.)
2. Shot
3. Pyrodex Rifle and shotgun powder (or preferred brand)
4. 209 shotgun primers
5. Large pistol primers
6. Wadding material
7. Over shot card material
8. Lighter and glue stick
9. Primer crimp tool or "C" clamp setup with deep well socket
10. Primer removal tool
11. Powder tamper tool
12. Powder and shot measuring tool
13. Container for brass shells
14. Container to store kit
15. 15/64 inch drill bit
16. 23/64 inch drill bit
17. Wad and over shot cutter tool
18. Drill
19. Flat piece metal stock
20. Rubber hammer or similar 
21. Flat piece of wood stock

Converting brass shell to accept the 209 primer:

1. First use the 15/64 drill bit and drill out the primer hole.
2. Using a 23/64 drill bit, drill a slight recess in the primer hole deep enough to allow the primer rim to seat flush with the bottom of the shell. See photo above.
3. Seat the 209 primer like you would a regular 12 gauge shell when reloading.

Note: Shotgun firing these types of reloads need to be cleaned more often than factory loaded ammo.

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